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Outline Sheet No. 5-26-06
Advanced Information
IRMCF341
High Performance Appliance Motor Control IC
Features
MCETM(Motion Control Engine) - Hardware based computation engine for high efficiency sinusoidal sensorless control for Permanent Magnet AC motors Built-in hardware peripheral for single shunt current feedback reconstruction Supports both interior and surface permanent magnet motor sensorless control No external current or voltage sensing OP amp circuit required Loss minimization Space Vector PWM Three-channel analog output (PWM) Embedded 8-bit high speed microcontroller (8051) for flexible I/O and man-machine control JTAG programming port for emulation/debugger Serial communication interface (UART) I2C/SPI serial interface Three general purpose timers/counters Three special timers: watchdog timer, periodic timer, capture timer Three general purpose timers/counters External EEPROM and internal RAM facilitates debugging and code development Pin compatible with OTP ROM version
Product Summary
Maximum clock input (fcrystal) Maximum internal clock (SYSCLK) Sensorless control computation time MCETM computation data range Program RAM loaded from external EEPROM Data RAM GateKill latency (digital filtered) PWM carrier frequency A/D input channels A/D converter resolution A/D converter conversion speed 8051 instruction execution speed Analog output (PWM) resolution UART baud rate (typ) Number of I/O (max) Package 60 MHz 128 MHz 11 sec typ 16 bit signed 48K bytes 8K bytes 2 sec 14 bits/ SYSCLK 8 12 bits 2 sec 2 SYSCLK 8 bits 57.6K bps 24 QFP64
Description
IRMCF341 is a high performance RAM based motion control IC designed primarily for appliance applications. IRMCF341 is designed to achieve low cost and high performance control solutions for advanced inverterized appliance motor control. IRMCF341 contains two computation engines. One is the Motion Control Engine (MCETM) for sensorless control of permanent magnet motors; the other is an 8-bit high-speed microcontroller (8051). Both computation engines are integrated into one monolithic chip. The MCETM contains a collection of control elements implemented in hardware such as Proportional plus Integral, Vector rotator, Angle estimator, Multiply/Divide, Low loss SVPWM and Single Shunt IFB. The user can program a motion control algorithm by connecting these control elements using a graphic compiler. Key components of the complex sensorless control algorithms, such as the Angle Estimator, are provided as complete pre-defined control blocks. A unique analog/digital circuit and algorithm to fully support single shunt current reconstruction is also provided. The 8051 microcontroller performs 2-cycle instruction execution (60MIPS at 120MHz). The MCE and 8051 microcontroller are connected via dual port RAM for signal monitoring and command input. An advanced graphic compiler for the MCETM is seamlessly integrated into the MATLAB/Simulink environment, while third party JTAG-based emulator tools are supported for 8051 software developments. IRMCF341 comes in a small QFP64 pin package.
This document is the property of International Rectifier and may not be copied or distributed without expressed consent.
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IRMCF341 1 Overview
IRMCF341 is a new International Rectifier integrated circuit device primarily designed as a onechip solution for complete inverter controlled appliance motor control applications. Unlike a traditional microcontroller or DSP, the IRMCF341 provides a built-in closed loop sensorless control algorithm using the unique Motion Control Engine (MCETM) for permanent magnet motors. The MCETM consists of a collection of control elements, motion peripherals, a dedicated motion control sequencer and dual port RAM to map internal signal nodes. IRMCF341 also employs a unique single shunt current reconstruction circuit to eliminate additional analog/digital circuitry and enables a direct shunt resistor interface to the IC. Motion control programming is achieved using a dedicated graphical compiler integrated into the MATLAB/SimulinkTM development environment. Sequencing, user interface, host communication, and upper layer control tasks can be implemented in the 8051 high-speed 8-bit microcontroller. The 8051 microcontroller is equipped with a JTAG port to facilitate emulation and debugging tools. Figure 1 shows a typical application schematic using the IRMCF341. IRMCF341 contains 48K bytes of program RAM, which can be loaded from external EEPROM for 8051 program execution. The IRMCF341 is intended for development purposes. For high volume production, the program RAM is replaced with 64K bytes of OTP ROM. Both the development and ROM versions come in a 64-pin QFP package with identical pin configuration to facilitate PC board layout and transition to mass production.
Appliance Inverter
Passive EMI Filter HVIC Gate Drive & Protection Circuit Multiple Output Power Supply
1.8 V 3.3 V
PMSM
IRMCF341
7 Analog Input Up to 24 Digital Input/Output I2C Interface to EEPROM UART interface to Front Panel
Figure 1. Typical Application Block Diagram Using IRMCF341
This document is the property of International Rectifier and may not be copied or distributed without expressed consent.
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IRMCF341 2 IRMCF341 Block Diagram and Main Functions
IRMCF341 block diagram is shown in Figure 2.
8051 Microcontroller
3 Monitoring D/A (PWM) Timer/ Counter 0,1,2 Capture Timer Watchdog Timer Periodic Timer EEPROM Interface Host Interface 2/4 I C / SPI 2 UART (8) PORT 1 Digital I/Os (8) PORT 2 (5) PORT 3 Interrupt Control Local RAM 2KB*
2
MCE (Motion Control Engine)
Low Loss Space Vector PWM 8 bit CPU Core Dual Port RAM 2KB* Motion Control Modules
6
To IGBT Gate Drive GateKill
Single Shunt Current Reconstruction 3 Single Shunt AIN0 AIN1 A/D MUX S/H AIN2 AIN3 AIN4 AIN5 AIN6
MCE Code RAM 4KB*
* Sizes are configurable
Emulator Debugger
4
Motion Control Bus
Program RAM 48KB
8-bit uP Address/Data Bus
PORT 5 JTAG
Motion Control Sequencer 120MHz
Crystal (4MHz)
2 PLL
Figure 2. IRMCF341 Internal Block Diagram
IRMCF341 contains the following functions for sensorless AC motor control applications: * Motion Control Engine (MCETM) o Proportional plus Integral block o Low pass filter o Differentiator and lag (high pass filter) o Ramp o Limit
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IRMCF341
o Angle estimate (sensorless control) o Inverse Clark transformation o Vector rotator o Bit latch o Peak detect o Transition o Multiply-divide (signed and unsigned) o Divide (signed and unsigned) o Adder o Subtractor o Comparator o Counter o Accumulator o Switch o Shift o ATAN (arc tangent) o Function block (any curve fitting, nonlinear function) o 16 bit wide Logic operations (AND, OR, XOR, NOT, NEGATE) o MCETM program memory and dual port RAM (6K byte) o MCETM control sequencer 8051 microcontroller o Three 16 bit timer/counters o One 16 bit periodic timer o One 16 bit watchdog timer o One 16 bit capture timer o Up to twenty discrete I/Os o Eight-channel 12 bit A/D Buffered (current sensing) one channel (0 - 1.2V input) Unbuffered seven channels (0 - 1.2V input) o JTAG port (4 pins) o Up to three channels of analog output (8 bit PWM) o UART o I2C/SPI port o 48K byte program RAM loaded from external EEPROM o 2K byte data RAM
*
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IRMCF341 3 Pinout
P3.1/AOPWM2 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 SCL/SO-SI P3.3/INT1 P3.2/INT0 P5.1/TMS P5.2/TDO SDA/CS0 P5.3/TDI PLLVDD PLLVSS
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 XTAL0 XTAL1 P1.0/T2 P1.1/RXD P1.2/TXD P1.3/SYNC/SCK P1.4/CAP P1.5 P1.6 P1.7 VDD2 VSS VDD1 P2.0/NMI P2.1 P2.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 P3.0/INT2/CS1 PWMUH PWMUL PWMVH PWMVL PWMWH PWMWL GATEKILL VDD1 VSS VDD2 AIN6 AIN5 AIN4 AIN3 AIN2
IRMCF341
(Top View)
P3.5/T1 AREF
RESET
VDD1
TCLK
VSS
VSS CMEXT
P2.3
P2.4
P2.5
AIN0
P2.6/AOPWM0
P2.7/AOPWM1
VDD2
AVDD
AVSS
AIN1
VSS
IFB-
Figure 3. IRMCF341 Pin Configuration
This document is the property of International Rectifier and may not be copied or distributed without expressed consent.
IFBO
IFB+
5
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IRMCF341 4 Application Connections
Typical application connection is shown in Figure 4. All components necessary to implement a complete sensorless drive control algorithm are shown connected to IRMCF341.
XTAL0 XTAL1 PLLVDD 1.8V PLLVSS
System Clock
4MHz Crystal
PLL Logic
System clock
Host Microcontroller (UART)
PWMUH PWMUL PWMVH
P1.2/TXD P1.1/RXD
UART Dual Port Memory (2KB) & MCE Code Memory (4KB)
Motion Control Modules
Other Communication (I2C or SPI)
SDA/CS0 SCL/SO-SI 3.3V P1.0/T2 P1.3/SYNC/SCK P1.4/CAP P1.5 P1.6 P1.7 P2.0/NMI
I2C/SPI
Low Loss Space Vector PWM
PWMVL PWMWH PWMWL
Washer IGBT Gate Drive (i.e.IRS2631D)
GATEKILL
PORT1
Digital I/O Control
P2.1 P2.2 P2.3 P2.4 P2.5 P3.0/INT2/CS1 P3.2/INT0 P3.3/INT1 P3.5/T1
Motion Control Sequencer
PORT2
IFBC+ 0.6V Motor DC bus shunt resistor
PORT3
S/H Timers Watchdog Timer
IFBCIFBCO
AIN0 AIN1 AIN2 AIN3 AIN4 AIN5 Other analog input (0-1.2V)
P2.6/AOPWM0
DC bus voltage
PWM0 PWM1 PWM2 Test Mode Circuit JTAG Port Interface 5 RESET
System Reset
P2.7/AOPWM1
Analog Output
P3.1/AOPWM2
Local RAM (2KB)
12bit A/D & MUX
TSTMOD
Test Mode JTAG Control
TCLK P5.3/TDI P5.1/TSM P5.2/TDO RESET VDD1 VDD2 VSS
Program RAM (48KB)
AIN6 AREF CMEXT
Optional External Voltage Reference (0.6V)
3.3V 1.8V
8051 CPU
AVDD AVSS
1.8V
IRMCF341
Figure 4. Application Connection of IRMCF341
This document is the property of International Rectifier and may not be copied or distributed without expressed consent.
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IRMCF341 5 Package Dimensions
Figure 5. Package Drawing
This document is the property of International Rectifier and may not be copied or distributed without expressed consent.
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IRMCF341
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, Tel: (310) 252-7105 http://www.irf.com Data and specifications subject to change without notice. 5/26/2006
Sales Offices, Agents and Distributors in Major Cities Throughout the World.
This document is the property of International Rectifier and may not be copied or distributed without expressed consent.
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